TL;DR
Need to repair your David Clark headset? We built a tool that makes it easy:
David Clark Headset Replacement Parts Finder
- Select your exact headset model from 350+ options
- View the official exploded parts diagram
- See every replacement part with David Clark part numbers
- Order directly: 1,100+ parts, many in stock and ready to ship
No other aviation headset manufacturer offers user-serviceable parts like this. With David Clark, you can keep your headset flying for decades.
Why David Clark Headsets Are Different
Here’s something most pilots don’t realize until they need a repair: David Clark is one of the only aviation headset manufacturers that sells replacement parts directly to users.
Think about that for a moment.
With most other headset brands - Lightspeed, Bose, Telex - if something breaks, you’re sending it in for factory service. That means downtime, shipping costs, and repair bills that can add up fast. Sometimes the repair cost approaches the price of a new headset.
David Clark takes a different approach. They’ve designed their headsets to be user-serviceable, and they make the parts available so you can do the work yourself. Ear seals, headpads, mic muffs, boom assemblies, cords, volume controls, connectors. It’s all available.
This is one of the reasons David Clark headsets have such a loyal following. Pilots have been flying with the same H10-13.4 for 20 or 30 years, replacing parts as needed, and the headset just keeps going.
The Problem: Finding the Right Part
The challenge has always been figuring out which part you actually need.
David Clark has made hundreds of headset models over the years. Parts that fit one model may not fit another. Part numbers aren’t always intuitive. And unless you have the original documentation, it can be hard to identify exactly what you’re looking at.
That’s the problem we set out to solve.
Introducing Our David Clark Headset Replacement Parts Finder
We built a free tool that makes finding David Clark parts simple:
David Clark Headset Replacement Parts Finder
Here’s how it works:
Step 1: Select Your Headset Model
Start typing your model number: H10-13.4, H10-60, H10-76, DC ONE-X, or any of the 350+ models in our database and the tool filters down to show matching options.
Step 2: View the Parts Diagram
Once you select your model, you’ll see the official exploded parts diagram showing every serviceable component. Each part is numbered so you can see exactly where it goes.
Step 3: Browse the Parts List
Below the diagram is a complete list of replacement parts for that model. Each entry shows:
- Callout number (matching the diagram)
- Part description
- David Clark part number
- Current price
- Availability
Step 4: Order What You Need
Click “Add to Cart” on any individual part, select multiple parts and add them together, or add everything at once. Many parts are in stock and ready to ship so you can get back in the air fast.
Works With All David Clark Models
The parts finder covers the full range of David Clark aviation headsets:
- H10 Series – The classic passive headsets that have been cockpit standards for decades
- DC ONE-X – David Clark’s flagship ANR headset
- DC PRO-X – Hybrid passive/ANR design
- H10-x6 Series – Military headsets such as the H10-76 and H10-66
- Ground Support – Industrial and ramp headsets
- Pro Audio – Designed for audio engineers, broadcasters, musicians, DJs, camera crews and front-of-house professionals
- And many more – Including discontinued models with parts still available
Even if your headset model is decades old, there’s a good chance parts are still available.
By the Numbers
We didn’t build a small reference tool. This is a comprehensive parts database:
- 350+ headset models indexed
- 1,100+ unique parts cataloged
- Exploded diagrams for visual reference
- Direct ordering with real-time pricing
No other retailer has put together anything like this. Even David Clark’s own website doesn’t offer this level of guided parts lookup.
What Parts Are Available?
The range of David Clark replacement parts is extensive:
| Part Type | Examples |
|---|---|
| Ear Seals | Foam, gel, leather, and specialty options |
| Headpads | Standard foam, comfort gel, sheepskin covers |
| Mic Assemblies | Boom mics, flex booms, electret and dynamic elements |
| Cords & Cables | Straight cords, coiled cords, extension cables |
| Connectors | Dual GA plugs, helicopter plugs, LEMO, U-174 |
| Hardware | Dome assemblies, yoke clamps, pivot screws |
| Volume Controls | Replacement modules and knobs |
| Headband Parts | Suspension assemblies, adjustment hardware |
Whether you need a simple ear seal replacement or a complete cord assembly, it’s all indexed and available.
Common Repairs You Can Do Yourself
Not sure if your repair is something you can handle? Here are some of the most common David Clark headset repairs that pilots do themselves:
Ear Seal Replacement
Ear seals wear out over time. They compress, crack, or just get uncomfortable. Replacing them takes about 30 seconds per side. Just pull off the old ones and press on the new ones.
Headpad Replacement
The foam headpad can flatten or deteriorate after years of use. Swapping it out is straightforward and makes the headset feel new again.
Cord Replacement
Headset cords take abuse. They get stepped on, caught in seat rails, and stretched. If your audio is cutting out or you’re getting static, a new cord often solves the problem.
Mic Muff Replacement
The foam windscreen on the mic boom protects the element and reduces wind noise. These are inexpensive and easy to replace when they start to deteriorate.
Why Repair Instead of Replace?
Here’s the math that makes David Clark repairs make sense:
A new David Clark H10-13.4 costs around $400. A complete refresh - new ear seals, new headpad, new cord, and new mic muff—might run you $80-120 depending on the parts you choose.
For about 25% of the cost of a new headset, you can make your existing one feel and perform like new.
And there’s something to be said for keeping a headset you know. You’re familiar with how it fits, how it sounds, how the controls work. Why start over when you can just replace what’s worn out?
How to Use the Tool
Ready to find parts for your headset?
- Go to mypilotstore.com/mypilotstore/David-Clark/
- Type your model number in the search box
- Select your headset from the dropdown
- Review the diagram and parts list
- Add the parts you need to your cart
It takes less than a minute to go from “I need new ear seals” to having them on the way.
Why Buy From MyPilotStore?
We’ve been a David Clark authorized dealer for more than 25 years, and we stock a deep inventory of replacement parts for fast shipping. When you order in-stock parts, they typically ship the same day.
More importantly, we’re pilots ourselves. We understand how critical it is to have a working headset, and we’re here to help if you have questions about what parts you need.
Questions? Call us at 480-556-0500 or email [email protected]
Keep Your Headset Flying
David Clark headsets are built to last—but only if you maintain them. With the right parts and a few minutes of your time, you can keep your headset performing for years or even decades.
Find Parts for Your David Clark Headset
Browse all David Clark Products at MyPilotStore.