David Clark Flo-Fit Undercut Gel Ear Seals

David Clark Headsets
    • List Price:  
    • Item #1133
    • PN: 40863G-02
  • In Stock
  • List Price:  
  • Item #1133
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David Clark Flo-Fit gel ear seals are the finest available. Softer, more supple and form fitting with an "undercut" shape that provides more room for your ears. The larger, yet lighter, ear seals cradle the ears with unsurpassed comfort. Permanently soft.

7-year guarantee. (pair)

Works on any David Clark Headset except the H20 series or the DC-Pro X. Click For: David Clark Pro-X ear seals or David Clark H20-10 Gel Ear Seals.

David Clark Part Number: 40863G-02

We also offer a less expensive, private label, alternative Gel Ear Seals for David Clark Headsets or a Leatherette Ear Seals for David Clark Headsets.

Lowest Price Guaranteed!

If you find a better price elsewhere on this product we will Match that price and beat it by 10% of the difference. See Details.

Buy with Confidence!

Purchase today and you can return it in the original condition through Sunday, October 13, 2024 ! See our return policy.

David Clark Flo-Fit Undercut Gel Ear Seals

  • In Stock
  • List Price:  
  • Item #1133
  • PN: 40863G-02
Qty

David Clark Flo-Fit Undercut Gel Ear Seals Overview:

David Clark Flo-Fit gel ear seals are the finest available. Softer, more supple and form fitting with an "undercut" shape that provides more room for your ears. The larger, yet lighter, ear seals cradle the ears with unsurpassed comfort. Permanently soft.

7-year guarantee. (pair)

Works on any David Clark Headset except the H20 series or the DC-Pro X. Click For: David Clark Pro-X ear seals or David Clark H20-10 Gel Ear Seals.

David Clark Part Number: 40863G-02

We also offer a less expensive, private label, alternative Gel Ear Seals for David Clark Headsets or a Leatherette Ear Seals for David Clark Headsets.

 

94 CUSTOMER REVIEWS

  • David Clark Flo-Fit Undercut Gel Ear Seals

    94 Reviews

  • Average Customer Review:

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Top Reviews
  • Verified Purchase

A Must-Buy for the David Clark Hearing Protectors

  • By A Customer on Tuesday, October 06, 2020
  • Pros: Comfortable
  • Review: These gel ear seals make a huge difference in comfort and close fit that increases noise attenuation when paired with the appropriate David Clark Hearing Protectors, and I wouldn't want to be without these gel seals. The extra cost of the gel seals was well worth it to enhance the comfort and effectiveness of the hearing protectors. As other reviewers have noted, installing these seals took time. The edges of the seals will need to be slipped over one end and then carefully and firmly stretched around the opposite end to attach.

  • Verified Purchase

Comfortable Headphone Cushions

  • By Aardvark from Long Island, NY on Friday, August 21, 2020
  • Pros: Lightweight and comfortable and Easy to install.
  • Review: I learned about David Clark Gel Cushions on a headphone repair/modification site. They were recommended as a replacement for stock cushions on non-aviation stereo headphones. They were described as very comfortable, provided excellent outside noise reduction and improved the bass response. Also the fact that they are sold as replacements for aviation headphones cause them to be overlooked as replacements for regular commercial headphones used to listen to music. I have used them to refit two pairs of stereo headphones already and I am happy with the modification.

  • Verified Purchase

  • By Jesse from Elk Grove CA USA on Wednesday, July 08, 2020
  • Pros: Comfortable, Easy to put on, Can wear all day
  • Review: I love these!!! The Gel-Seals are so comfortable, you could wear them all day long. Great buy!!

  • Verified Purchase

  • By on Tuesday, November 26, 2019
  • Pros:
  • Review: Perfect A++++

  • Verified Purchase

So Comfortable

  • By Ruth from Gillham AR USA on Wednesday, October 30, 2019
  • Pros:
  • Review: Actually managed to melt one of my old seals and was glad I could still get the same kind. Feel like they’re the best for the money

  • Verified Purchase

The David Clark Gel Ear Seals were easy to install and made my headset comfortable again.

  • By GARY from Coventry CT USA on Saturday, September 21, 2019
  • Pros: Was much cheaper than buying a new headset.
  • Review: It met expectations.

  • Verified Purchase

Tremendous improvement!

  • By Kenneth Scharf from south florida on Saturday, November 03, 2018
  • Pros: 1000% better cushioning that original seals
  • Review: My DC H10-30's are nearly 40 years old,the ear seals had lost all their cushioning, and the internal foam filters were all flaking away. So I ordered all parts to replace the above. Installation was easy (but you NEED a screw holding driver to get the earphone elements back in after replacing the rear filter). The new gel ear seals are a huge improvement over the originals, the headset now feels like its floating over my ears. Some have commented that it was near impossible to get those ear seals on. There IS a trick to it, start at the narrow end near the wire and pull from inside with one finger to stretch the seal over the rim. Took me a few minutes to figure it out on the first one, the second one I got on in seconds.

  • Verified Purchase

A Must-Buy for the David Clark Hearing Protectors

  • By A Customer on Tuesday, October 06, 2020
  • Pros: Comfortable
  • Cons:
  • Review: These gel ear seals make a huge difference in comfort and close fit that increases noise attenuation when paired with the appropriate David Clark Hearing Protectors, and I wouldn't want to be without these gel seals. The extra cost of the gel seals was well worth it to enhance the comfort and effectiveness of the hearing protectors. As other reviewers have noted, installing these seals took time. The edges of the seals will need to be slipped over one end and then carefully and firmly stretched around the opposite end to attach.
  • Was this review helpful to you? Yes No 1 Other people found this review helpful.
  • Verified Purchase

Comfortable Headphone Cushions

  • By Aardvark from Long Island, NY on Friday, August 21, 2020
  • Pros: Lightweight and comfortable and Easy to install.
  • Cons: A bit pricey (but worth it). I used the cushions with a $30 pair of Bluetooth headphones and they basically doubled the value of the headphones. If the headphones break in the future, the cushions can be removed and used with a different pair.
  • Review: I learned about David Clark Gel Cushions on a headphone repair/modification site. They were recommended as a replacement for stock cushions on non-aviation stereo headphones. They were described as very comfortable, provided excellent outside noise reduction and improved the bass response. Also the fact that they are sold as replacements for aviation headphones cause them to be overlooked as replacements for regular commercial headphones used to listen to music. I have used them to refit two pairs of stereo headphones already and I am happy with the modification.
  • Was this review helpful to you? Yes No 1 Other people found this review helpful.
  • Verified Purchase

  • By Jesse from Elk Grove CA USA on Wednesday, July 08, 2020
  • Pros: Comfortable, Easy to put on, Can wear all day
  • Cons:
  • Review: I love these!!! The Gel-Seals are so comfortable, you could wear them all day long. Great buy!!
  • Was this review helpful to you? Yes No 0 Other people found this review helpful.
  • Verified Purchase

  • By on Tuesday, November 26, 2019
  • Review: Perfect A++++
  • Was this review helpful to you? Yes No 0 Other people found this review helpful.
  • Verified Purchase

So Comfortable

  • By Ruth from Gillham AR USA on Wednesday, October 30, 2019
  • Review: Actually managed to melt one of my old seals and was glad I could still get the same kind. Feel like they’re the best for the money
  • Was this review helpful to you? Yes No 0 Other people found this review helpful.
  • Verified Purchase

The David Clark Gel Ear Seals were easy to install and made my headset comfortable again.

  • By GARY from Coventry CT USA on Saturday, September 21, 2019
  • Pros: Was much cheaper than buying a new headset.
  • Cons:
  • Review: It met expectations.
  • Was this review helpful to you? Yes No 0 Other people found this review helpful.

Tremendous improvement!

  • By Kenneth Scharf from south florida on Saturday, November 03, 2018
  • Pros: 1000% better cushioning that original seals
  • Cons: Installation a bit tricky (until you figure it out!)
  • Review: My DC H10-30's are nearly 40 years old,the ear seals had lost all their cushioning, and the internal foam filters were all flaking away. So I ordered all parts to replace the above. Installation was easy (but you NEED a screw holding driver to get the earphone elements back in after replacing the rear filter). The new gel ear seals are a huge improvement over the originals, the headset now feels like its floating over my ears. Some have commented that it was near impossible to get those ear seals on. There IS a trick to it, start at the narrow end near the wire and pull from inside with one finger to stretch the seal over the rim. Took me a few minutes to figure it out on the first one, the second one I got on in seconds.
  • Was this review helpful to you? Yes No 1 Other people found this review helpful.

20 QUESTIONS & ANSWERS

  • Previously Asked Questions

  • Tuesday, June 06, 2023

    Q: Does this fit model H10-76

    A: Yes, these will work on any David Clark Headset except the H20 series or the DC-Pro X. 

  • Sunday, May 21, 2023

    Q: Will these fit model 310S?

    A: Yes, they will fit the David Clark ear protection P/N 12489G-01 model 310S.

  • Tuesday, February 27, 2018

    Q: Does it cover the whole ear?

    A: Yes. This ear seal is used on the H-10 series which are designed to cover the whole ear.

  • Sunday, May 08, 2016

    Q: Will they fit model 19A?

    A: Yes, this will fit the David Clark 19A Hearing Protectors.

  • Tuesday, September 01, 2015

    Q: I have a DC Model H3330 with well fitting (but split) 40863g-01 ear seals, will the "02" fit?

    A: David Clark lists the Foam Filled Ear Seals as the official replacement part for this headset. That being said, headsets that use the foam ear seals can also use the gel. 

  • Tuesday, August 26, 2014

    Q: Will these fit the David Clark X11 headset?

    A: Yes, these are the only available ear seals for the David Clark X11.  The X11 originally shipped with the 40977G-03 ear seals, but those were discontinued when the X11 was discontinued.  These ear seals fit the X11 perfectly, they are just slightly thicker than the original ear seals that were included with the X11.

  • Wednesday, May 07, 2014

    Q: would like the know if they fit "Straightaway earprotection Model E800 from David Clark co. inc.

    A: Yes, these will fit the old David Clark Straightaway E800 hearing protectors. You can also go with the David Clark Foam Ear Seals (but they are not as comfortable).

  • Sunday, April 28, 2013

    Q: Need to replace ear pieces (2) for a model 10as

    A: Yes, these will fit the David Clark Model 10AS. You simply pull them off and fit them back into the groves on the ear cup.

  • Sunday, January 15, 2012

    Q: Will the Flo Fit Gel Ear Seals fit a H 10-60?

    A: Yes, this will fit the David Clark H10-60 headset.

  • Saturday, December 04, 2010

    Q: Will the David Clark Flo-Fit Ear Seals (David Clark Part Number: 40863G-02)fit my old David Clark Straightaway Hearing Protector Model 320 (Part # 12668G-01). The old seals had the number 12933G-01 stamped into them.

    A: Yes, these ear seals will fit fine on the Model 320.

  • Tuesday, November 30, 2010

    Q: will the gel-flo ear seals work with my older model 27 headset for shootihg......

    A: Yes, this will fit on the the David Clark 27 Hearing Protector.

  • Tuesday, November 16, 2010

    Q: I have a David Clark H-10-40 headset and need to replace the gel ear seal. Will the David Clark Part Number: 40863G-02 work for me? If not what can I order? Thank you

    A: Yes, the gel ear seals will work for the H10-40 David Clark headset. Thank you

  • Wednesday, April 07, 2010

    Q: I have David Clark H-10-13.4 head sets and need replacement gel ear seals . Will the David Clark Part Number: 40863G-02 work for me? Thank-you

    A: Yes, these ear seals will work perfectly.

  • Thursday, March 04, 2010

    Q: Will the flo-fit gel ear seals fit a "straightaway Model 10AS" ear protectors?

    A: Yes they will.

  • Wednesday, May 13, 2009

    Q: I have an old David Clark H10-80 headset with DC gel earseals PN 400516-01. Can I use these 40863G-02 ear seals on the H10-80 headsets?

    A: Yes, these ear seals can be used on the David Clark H10-80 headset.   The original 400516-01 is no longer made and was replaced by these.

  • Thursday, November 27, 2008

    Q: will thes fit the david clark headset 134

    A: Yes, these will fit the David Clark H10-13.4 headset.

  • Monday, November 24, 2008

    Q: Will they fit 10-A ??

    A: Yes they will.

  • Thursday, November 01, 2007

    Q: How do you put on the ear seal?

    A: The old ear seals just slide off and the new ones slide right back on (using a ridge on the back side).

  • Sunday, September 16, 2007

    Q: Will these fit the H10-30 headset?

    A: Yes they will. They will fit any DC headset except the H20 series or the X11.

  • Monday, January 22, 2007

    Q: Is the advertized price of $21.50 for one or a pair?

    A: It is for a pair (two gel ear seals).

    • Load More

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Lowest Price Guaranteed!

If you find a better price elsewhere on this product we will match that price and beat it by 10% of the difference.

Buy with Confidence!

Purchase today and you can return it in the original condition through Sunday, October 13, 2024 !  See our return policy.

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